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elec:welder [2018/05/12 01:55] – created philpemelec:welder [2018/12/11 08:51] – [Circuit diagram] philpem
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 I built this thing about ten years ago, so all information here is provided on an as-is basis! I built this thing about ten years ago, so all information here is provided on an as-is basis!
  
-:!todo+{{:elec:welder:welder.jpg?600|}} 
 + 
 +===== Circuit diagram ===== 
 + 
 +{{:elec:welder:welder.jpg?direct&600|}} 
 + 
 +===== Bill of materials ===== 
 + 
 +  * 5x 120,000uF capacitors 
 +    * I used these because they were available cheaply from a surplus supplier. A bank of similar screw-mount "computer grade" capacitors should work. 
 +    * It's possible that a 1-Farad "car audio" capacitor might work, but this will have a lower voltage rating (and thus lower weld power). Aim for 25V or higher. 
 +  * Copper sheet, K&S #259 (0.025in thick, 4in x 10in sheet) 
 +    * Used to make the busbars. 
 +  * IRF 50RIA20 thyristor (SCR) 
 +    * Weld power switching 
 +  * High-current cable and crimp connectors 
 +    * "Car audio" cable should be sufficient. Aim for pure copper, 8AWG or so. 
 +  * Welding electrodes 
 +    * You may have to make these yourself. This can be done with a piece of 5mm copper rod -- use a file to shape the tips. 
 +  * Nickel sheet or strip 
 +    * This is now commonly available on eBay 
 +    * If you're in the US, you can buy 0.003in thick nickel shim stock from McMaster-Carr under part number 9707K33. 
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  • Last modified: 2018/12/11 08:52
  • by philpem